Lead Controls Engineer Resume Sample
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Detroit,
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Work Experience
Lead Controls Engineer
09/2015
-
PRESENT
New York, NY
- Defines embedded system level and algorithm requirements to meet product performance and reliability requirements
- Lead the development of controls designs and hardware for new and refurbished equipment, including their integration and startup
- Supervise the corporate controls engineering group
- Ensure the compliance with applicable national electrical safety standards for new, refurbished and existing Metal Forming equipment
- Identify and implement advanced machine control, sensor, robotic, and induction heating technologies
- Project manage suppliers as they design and build Metal Forming equipment control systems and machine integration solutions
- Define and implement programs to recruit, train, and mentor controls technicians in Metal Forming plants
- Support Metal Forming plants as needed with critical controls and induction heating issues
- Directs the design, development and improvement of manufacturing systems, processes and equipment
Lead Controls Solutions Engineer
09/2012
-
04/2015
Dallas, TX
- Provides technical direction to engineering personnel and outside design sources
- Diagnoses and corrects deficiencies in manufacturing processes
- Assists in the development and control of budgets and forecasts
- Completes special studies or assignments
- Coordinates the flow of information between departments and organizations
- Directs and develops appropriate systems and procedures
- Participates in short and long range planning for product, facilities and manpower
- Coordinate multiple assignments of complex content
- Build analytical models of electric motor and analyze design, controls strategy and performance trade-offs
Senior / Lead Controls Engineer, Repost
02/2009
-
04/2012
Philadelphia, PA
- Develop motor control algorithms for electric drive systems consisting of inverters and permanent magnet brushless motors and induction machines
- Achieve desired motor performance by optimizing closed loop current control in normal and field weakened mode
- Simulate and implement sensorless BLDC motor controls strategy for production application
- Characterize motor torque, speed and system efficiency over operating range and duty cycle
- Develop test procedures to validate motor controls strategy, performance and efficiency. Co-ordinate with the test labs to execute test plan and acquire data for analysis
- Organize, lead, manage and champion projects including new and existing product redesign by utilizing both in-hours and external resources
- Lead external partners and internal engineering resources on the integration work between motor inverter, controls model interface points, tool drivers and other intelligent embedded systems
Education
Missouri University of Science and Technology
2005 - 2009
Engineer's Degree in Engineering
Professional Skills
- Lead projects and interface with internal and external teams to develop functional control strategies and then design the control system to accomplish the key requirements
- Demonstrated proficiency in technical writing, oral, listening and presentation skills
- Proven Controls Engineering skills and results
- Excellent personal computer skills, including proficiency with Excel and Word, AutoCAD, and Microstation
- Excellent computer skills, including proficiency with Excel, Word, AutoCAD, and Microstation
- Strong problem solving, time management and attention to detail skills
- Strong Lean Thinking and Structured Problem Solving skill sets
How to write Lead Controls Engineer Resume
Lead Controls Engineer role is responsible for leadership, manufacturing, training, integration, database, auditing, purchasing, architecture, design, research.
To write great resume for lead controls engineer job, your resume must include:
- Your contact information
- Work experience
- Education
- Skill listing
Contact Information For Lead Controls Engineer Resume
The section contact information is important in your lead controls engineer resume. The recruiter has to be able to contact you ASAP if they like to offer you the job. This is why you need to provide your:
- First and last name
- Telephone number
Work Experience in Your Lead Controls Engineer Resume
The section work experience is an essential part of your lead controls engineer resume. It’s the one thing the recruiter really cares about and pays the most attention to.
This section, however, is not just a list of your previous lead controls engineer responsibilities. It's meant to present you as a wholesome candidate by showcasing your relevant accomplishments and should be tailored specifically to the particular lead controls engineer position you're applying to.
The work experience section should be the detailed summary of your latest 3 or 4 positions.
Representative Lead Controls Engineer resume experience can include:
- Lead the development of a software validation lab for Offshore Wind, to test all software releases prior to factory/field introduction
- Significant experience with controls design and validation
- Proven experience across at least 2 of the following: (Item 2 is compulsory)
- Experience with BHGE Mark VIe Control System, or experience of platforms like BHGE IP PLC, SIEMENS S7-400, Rockwell AB series
- Demonstrated experience with Matlab/Simulink and Model-Based development
- Demonstrated experience with the automatic control of Electro-Hydraulic based systems
Education on a Lead Controls Engineer Resume
Make sure to make education a priority on your lead controls engineer resume. If you’ve been working for a few years and have a few solid positions to show, put your education after your lead controls engineer experience. For example, if you have a Ph.D in Neuroscience and a Master's in the same sphere, just list your Ph.D. Besides the doctorate, Master’s degrees go next, followed by Bachelor’s and finally, Associate’s degree.
Additional details to include:
- School you graduated from
- Major/ minor
- Year of graduation
- Location of school
These are the four additional pieces of information you should mention when listing your education on your resume.
Professional Skills in Lead Controls Engineer Resume
When listing skills on your lead controls engineer resume, remember always to be honest about your level of ability. Include the Skills section after experience.
Present the most important skills in your resume, there's a list of typical lead controls engineer skills:
- Effectively interact with a global team with excellent communication skills
- Demonstrated personnel leadership skills
- Strong oral and written communication skills, interpersonal and leadership ability
- Continually improve personal technical, commercial, and organizational knowledge and skills while mentoring lesser experienced engineers
- Experience in controls engineering or related field. Ability to demonstrate roles with increasing responsibility
- Hands-on experience for software development and deployment in the field, performing validation and issue resolution
List of Typical Experience For a Lead Controls Engineer Resume
1
Experience For Lead Controls Solutions Engineer Resume
- Experience providing field support as troubleshooting and software upgrades
- Strong background in hardware-in-loop testing using ETAS/DSpace systems
- Multi-task a wide variety of requests and tasks, confidently shifting and reprioritizing work based on effort, risk, impact, and customer
- Support unit testing and MiL (Model in the Loop) verification & validation of new engine controllers
- Progressive engineering experience required
- Project Management/Engineering Management experience of Subsea project execution
- Logistics, Supply Chain, Industrial or Reliability Engineering, or facilities management experience
- Conduct rigorous validation of completed software to ensure first time quality
- Maintain excellent relations with customers, peers, management and overseas offices
2
Experience For Lead Drives & Controls Field Engineer Resume
- Write test scripts for automated s/w validation
- Personnel leadership experience
- Industrial control experience
- Experience with Stateflow
- Communicate with key stakeholders, including engineering management, product line management, project management, sourcing, etc
- Highly proficient in independent problem solving, creating plans and delivering results
- Build and maintain working relationships with the controls engineering organization, other functional groups and customers
- Provide start up, commissioning, troubleshooting support on HW (Hardware) & SW (Software) applications
3
Experience For Senior / Lead Controls Engineer, Repost Resume
- Maintain standard software by incorporating recent lessons learned and keeping it up to date
- Liaise with overseas engineering and tendering personnel to ensure product compliance with US and Canadian standards and requirements
- Confidence in an open working with manufacturing and automation equipment
- Lead the development and execution of Factory Acceptance Testing for Controls in manufacturing for new controls releases
- Lead & execute the development and execution of start-up, testing and commissioning plans
- Prepare, record, and maintain design documents, including test, installation, and troubleshooting procedures
- Mastery of English speaking & writing
4
Experience For Senior / Lead Controls Engineer Resume
- Knowledge of computer software as it pertains to industrial and manufacturing engineering
- Actively participate in EHS and develop a thorough understanding of GE’s EHS Policies and Procedures
- Interface with external organizations and supporting functions, and direct/coordinate the efforts of project team members in order to accomplish overall goals
- Lead software upgrade projects involving engine & package software block changes
- Conduct design reviews with chief engineering office as required
5
Experience For Controls Lead Engineer Resume
- Participate as a presenter or reviewer in technical and commercial splashes with sales and/or customer during user’s conference
- Provide input for assuring design execution quality and cycle efficiency
- Coordinate with sourcing and project team members on technical matters to meet project specifications, cost control and schedule objectives
- Support project quality procedures and initiatives including aspects of ISO9001
- Design, test and support commissioning of hardware and software generator control solutions
6
Experience For Lead Engineer Controls & Systems Technologies Resume
- Provide estimate of engineering hours required for project execution
- Lead customer acceptance testing
- Occasionally, attend technical conferences, training seminars, etc
- Review RFQs (Request for Quote) and technical specifications while providing clarifications for proposals
- Promote GE and/or Alstom products in front of customers during presentations and other events, as needed
- Track record of creating various data tools, models, simulations
7
Experience For Senior Lead Controls Engineer Resume
- Support project quality procedures and initiatives, including aspects of ISO9001
- Provide technical support to customers, manufacturing, sales and field services
- Own the control parameter generation through loads simulation and tuning in the field
- Contribute to product configuration management, sustaining and customer support
- Collaborate with other engineering and Global Research Center teams on new wind turbine control technology and lead design implementation efforts
- Develop and own the global strategy for hardware-in-loop testing of engine control software
- Drive the continuous improvement of the HiL setup, including implementation and maintenance of automation test capability
- Contribute to and lead projects focused on hardware-in-loop test setup and automated testing of engine control software
8
Experience For Lead Controls Engineer Resume
- Drive evolution, including solicitation for support from client and CGI
- Knowledge of electrical systems including compliance with NEC and other applicable codes
- Compose Functional Specifications and approve corresponding vendor bids
- Or PhD in Engineering or Computer Science from an accredited institution
- Determine/communicate training/development needs
- Attend regularly scheduled team meetings and providing periodic activity reports as required
- Knowledge of electronic torque fastening tool systems
9
Experience For Lead Controls Solutions Engineer Resume
- Oil and gas engineering background mainly in subsea production systems
- In control system design, operations, maintenance, and project planning with emphasis & special focus on controls
- Bachelors in Engineering from an accredited institution
- Masters in Engineering from an accredited institution
- Comfortable working with ETAS-INCA, ETAS Labcar LCO s / w
- Background in reciprocating engine controls
- BA or BS in Engineering or related field
10
Experience For Lead Drives & Controls Field Engineer Resume
- BS in Chemical, Mechanical, Industrial, or Electrical Engineering
- Knowledge of chemical batch manufacturing processes
- Coursework and/or concentration in Controls Engineering
- Plan, prepare and/or instruct both internal and external resources on drive startups
- Demonstrate thorough understanding of customer and supplier contractual commitments, ensuring projects are delivered in a safe manner and that our customer and business commitments are met or exceeded
List of Typical Skills For a Lead Controls Engineer Resume
1
Skills For Lead Controls Solutions Engineer Resume
- Process-oriented with a strong background in specification development and validation / verification techniques
- Organizational and Project Management skills required to manage multiple projects and/or activities
- Experience in development and validation of wind turbine controls algorithms and data analysis
- Effectively collaborate with and influence numerous internal and external partners
- Demonstrated experience in the development of automatic control systems deployed on target plants that have varying performance characteristics
2
Skills For Lead Drives & Controls Field Engineer Resume
- Experience in power generation requisition, working with customers, project management and Engineering Procurement and Construction (EPC)
- Experience with Simulink modeling and embedded code development for rapid prototyping and production release
- Experience in modeling, controls, dynamics, testing and design of wind turbines
- Experience modeling / simulating wind turbines in computer simulation codes (ADAMS, Bladed, Flex5, FAST, Simulink or equivalent industry simulation tools)
- Experience creating reports with Tableau, Splunk, DOMO or similar
- Quality or Reliability Engineering experience (ASQ certifications)
- Financial planning experience (OPEX and CAPEX budget development)
3
Skills For Senior / Lead Controls Engineer, Repost Resume
- Experience in automation controller programming, to include PLCs, MkVIe, digital relays, and embedded real-time controllers such as MATLAB & RTDS
- Experience in automation controller programming, to include PLCs, MkVIe, digital relays, and embedded real-time controllers (MATLAB & RTDS)
- Knowledge of / experience using IEEE, IEC, ANSI, NEC, and NESC standards and codes
- Experienced in performing analysis and evaluation of loads data and measurement sensors
- Experience with Wind monitoring, control and automation hardware and software
4
Skills For Senior / Lead Controls Engineer Resume
- Demonstrated ability working in a cross-functional team and/or matrixed organization
- Develop tools and framework for regression testing for automated controls software validation
- Demonstrated understanding of product development lifecycles
- Occasionally travel to site to support product testing and validation
- CADA programming experience, preferably Inductive Automation – Ignition
- PLC / HMI programming experience – preferably Rockwell / Allen-Bradley
- Manufacturing experience
- Work in a global team of electrical, controls and SW engineers on reciprocating engine controls software verification & validation
5
Skills For Controls Lead Engineer Resume
- Hands-on experience in Emerson Ovation DCS configuration, system development, field start-up & commissioning and post acceptance support
- Strong proficiency in problem statement creation
- Experience with Maximo 7.x or comparable Enterprise Asset Management application
- Experience in microprocessor control hardware, firmware, architecture
- Experience in installation, field-testing and commissioning of HV equipment, including required safe work habits
- Demonstrated creativity and ability to lead a team and be accountable for team results in order to deliver a high quality product on time and under budget
- Strong background in Internal Combustion Engines with respect to engine performance, combustion, emissions, and control
- Deadline oriented, strong attention to detail
- Direct experience with Mark VIe or Bachmann controller
6
Skills For Lead Engineer Controls & Systems Technologies Resume
- Strong multitasker with a proactive and open approach to conflict resolution
- Strong foundation of mathematical/analytical principles
- Significant experience with Profinet or EtherCAT communication protocol
- Experience in embedded software development (C++, Model-based development, Simulink)
- Experience in analysis and control of electromechanical systems
- Experience in Matlab/Simulink/Stateflow
- Experience with automotive communication protocols and tools
- Experience with various software development methodologies and tools (agile, iterative, waterfall, etc.)
7
Skills For Senior Lead Controls Engineer Resume
- Experience with processes and tools for requirements management, change and configuration management
- Experience with software test methodologies and tools and development of test plans for embedded systems
- Communication and organizational experience
- Support a global engineering team in the requisition, design, structuring, validation and commissioning control systems for Digital Power Plant
- Experience understanding and auditing blueprints/CAD drawings and controls diagrams
- Experience beyond field technician level such as project management, project engineering, or operations management
- Experience with energy monitoring equipment interface and optimization principles
- Profound understanding of vehicle/Hydraulics components and systems with hands-on experiences – required
8
Skills For Lead Controls Engineer Resume
- Experience throughout the full development workflow of embedded digital real time automatic feedback controls systems
- Experience developing test automation scripts (C#, Python)
- Sound knowledge of efficient software verification and validation processes, preparation of test cases and test reports
- Good background in electronic hardware
- Experience with DCS & backup generator interface
- Lean six sigma experience or belt certification
- Overall ownership of the software validation process and toolchain
- Identify controls failure modes and develop proper test procedures to validate robust operation through these modes
9
Skills For Lead Controls Solutions Engineer Resume
- Interpreting P&IDs & control narratives and creating and commissioning Ovation control strategies
- Troubleshooting, making enhancements and implementation of new control strategies supporting wastewater treatment plants and pump stations
- Coordinating the associated troubleshooting and response
- Communicating training/development needs for each member
- Working knowledge of computer networking principles and practices
- Programing and maintenance of ABB and Fanuc robot logic
- Writing Performance Management reviews
- Determining workload distribution
10
Skills For Lead Drives & Controls Field Engineer Resume
- Willing to take risks, challenge the status quo and work under ambiguous circumstances
- Engineering and Technical responsibility for delivery of Controls Systems for an EPC Project as follows
- Comfortable communicating and challenging senior level leaders, explaining the logical breakdown of a problem, and proposing detailed solutions
- Create core supporting documentation including wiring diagrams, state maps, and other controls
- Provide testing, analysis, technical support and direction on resolving manufacturing, procurement, quality, service, and reliability problems
- Travel to data center sites in support of pre-engineering, implementation, startup testing, and commissioning of projects at the assigned site
- Travel to data center sites in support of pre-engineering, implementation, startup testing and commissioning of projects at the assigned site
- Develop and execute start-up, testing and commissioning plans
List of Typical Responsibilities For a Lead Controls Engineer Resume
1
Responsibilities For Lead Controls Solutions Engineer Resume
- Support project level technical management functions including, but not limited to, the following
- Lead PLC programming effort leveraging shared service resources (Pune, India)
- System Integrating testing program
- Specify equipment, obtain cost estimates, generate bill of materials and expedite purchasing and fabrication of electrical controls equipment
- Responsible for control system commissioning through site acceptance
- Drive continuous improvement through enhancements to existing control software and hardware systems
- Design the controls architecture of the system including states diagrams
- Support onsite testing and optimization of controls and system
- Technical Risk Management plan including HAZOP &HAZID
2
Responsibilities For Lead Drives & Controls Field Engineer Resume
- Reliability Management incl. RAM analysis, FMECA and SIL engineering
- Expert operating knowledge of control systems to include advanced diagnostics and repairs
- Utilizes safe working practices at an expert level (e.g. can apply procedure for lockout/tagout, can explain MSDS, etc.)
- Evaluates and assures the safe working practices of others
- Interacts with other engineering disciplines
- Ensure that work is completed in a timely manner and on budget
- Utilize a variety of equipment to start-up, commission and repair GE and other equipment and software
- Plan, prepare and/or instruct both internal and external resources on control and automation startup and maintenance outages
3
Responsibilities For Senior / Lead Controls Engineer, Repost Resume
- Assist in the development of job cost estimates and attend critical customer meetings, as needed
- Complete all site safety reports, technical reports and field service reports in a timely manner
- Support team's technical proficiency and growth
- Lead software development for engine & package controls on Woodward, Mark and/or Rx3i platforms for upgrade projects
- Lead HMI (Human Machine Interface) development for gas turbine applications on various platforms
- Develop control system specifications for outside suppliers to develop package software
- Develop control system narratives for Aeroderivative package systems
- Develop FMEA (Failure Mode Effects Analysis) for control system upgrade projects
4
Responsibilities For Senior / Lead Controls Engineer Resume
- Develop cause & effect documents to support control system upgrade projects
- Support customer witness FAT for fulfillment projects
- Support control system hardware design for Aeroderivative gas turbines upgrade projects
- Creation of field modification instructions to provide general instruction for field reps to successfully install and commission the upgrade
- Interface with external customers to identify their technology needs & generate new growth opportunities for CM&U business
- Respond to customer technical inquires with estimated product performance and other pertinent technical information
- Work with Suppliers on new technologies, systems and components
- Monitor industry and technology trends as well as regulatory developments to develop new solutions
5
Responsibilities For Controls Lead Engineer Resume
- Implement the relevant ISO procedures and instructions and drive action items to closure
- Support site surveys and customer meetings
- Closely collaborate with our internal and external customers, and work as part of a global technology team from inquiry through commercial plant operation
- Understand the entire control system as well as the fundamentals of turbine, generator, auxiliaries, and digital power plant operation and how these fundamental systems interact with the control system to deliver optimum value to the customer
- Develop and apply advanced control technologies to plant applications (i.e. HRSG, ST and BOP)
- Write, test and develop requirements for application code
- Collaborate with Controls Global Design Leaders (GDLs), Project Controls Engineers (PCEs) Technical Leaders (TLs), Modeling Team and other members of the controls project team
6
Responsibilities For Lead Engineer Controls & Systems Technologies Resume
- Own and execute on deliverables to create value for our customers working in Agile Framework and Tools
- Drive regulatory compliance rigor and maintain a no-excuses leadership culture with integrity and Environmental Health and Safety (EHS)
- Participate in Acceptance Tests with customers
- Support site installations remotely and with occasional travel to customer sites
- Lead the development of custom protection and control systems, including specifications, layouts, schematics, logic diagrams, wiring, grounding, and other custom control hardware required for custom Flexible AC Transmission Systems
7
Responsibilities For Senior Lead Controls Engineer Resume
- Compose protection and control equipment specifications, issue material purchase request forms, and evaluate vendor quotations for FACTS equipment including protection and control systems
- Be the contact liaison for technical issues for the customer and project manager
- Interface with internal and external team members such as principal engineers, control engineers, civil engineers, electrical designers, project managers, engineering leaders and support organizations
- Lead the development of the controls scope for proposals, including writing and/or reviewing technical specifications, estimating design man-hours and materials, supporting sourcing for vendor quotations, directing designers and draftsmen on drawing requirements, and the development of clarifications and exceptions as well as technical responses
- Perform RCA's (root cause analysis) and execute corrective actions
8
Responsibilities For Lead Controls Engineer Resume
- Engage in detailed review of customer specifications, comparing to GE and former Alstom products and providing list of technical deviations to the specifications
- Generate and provide drawings and detailed bill of materials
- Research technical offerings of major competitors to help bridge product gaps
- Set up and maintenance of Cognex, IFM, and Keyence vision systems
- Set up and maintenance of laser measurement systems
- The ability to source and consume data from a variety of databases/applications (internal and external)
- Be a main facilitator of both business requirements and technical/data requirements (understand business needs/drivers and develop/deliver the right insights from the data)
- Strong analytic thought leadership around predictive analytics, root cause analysis, and statistical modeling to support proper management of assets, Quality, Reliability, Maintenance, Total Cost of Ownership, and Lifecycle planning
9
Responsibilities For Lead Controls Solutions Engineer Resume
- Development and oversight of the Global Supply Chain network’s maintenance Operational Expenditure (OPEX) and Capital Expenditure (CAPEX) budgets for your affected assets
- Vendor management responsibilities can include Vendor Business Reviews, performance management discussions, contract development, and owning the scope of work with your vendors
- Partner with various levels of field leaders across our entire Global Supply Chain network to develop, implement, and execute projects or on-going support initiatives
- Case and pallet conveyor systems
- Industrial controls and safety systems
- Understand full software and system requirements, to ensure software design meet business and customer objectives
- Identify new failure modes and software bugs, along with root cause identification, to improve the quality of software releases
- Execute software test procedures in virtual, software in the loop, and hardware in the loop environments
10
Responsibilities For Lead Drives & Controls Field Engineer Resume
- Lead & develop custom protection and control solutions, including specifications, layouts, schematics, logic diagrams, wiring, grounding, and other required custom control hardware, for custom FACTS solutions
- Lead & compose protection and control equipment specifications, issue material purchase request forms, and evaluate vendor quotations for FACTS equipment including protection and control systems
- Be the lead contact liaison for technical issues for the customer and project manager
- Lead & develop the controls scope for proposals, including writing and/or reviewing technical specifications, estimating design man-hours and materials, supporting sourcing for vendor quotations, directing designers and draftsmen on drawing requirements, and the development of clarifications and exceptions as well as technical responses
- Lead & perform the performance of RCA's (root cause analysis) and execution corrective actions
- Designs and implements new control systems for capital projects
- Develops design specifications and user documentation for control system capital projects
- Coordinates the inputs of the project team (1-6 people from various departments) in the design and implementation of control system projects
- Budget responsibility on assigned projects (minor to $2.0 MM)
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